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40 PCB Design Tips Every Designer Should Know

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38. Specifying and Checking Solder Mask and Paste Mask Clearances Solder mask and paste mask layers control solderability, bridging, and assembly yield. Solder mask keeps solder confined to pads, prevents bridging and corrosion, and reduces the risk of shorts. Paste mask (stencil opening) controls the amount of solder deposited during assembly. Incorrect mask clearance can cause shorts, opens, tombstoning, or poor wetting. For fine- pitch parts, BGAs, and dense areas, proper mask control is absolutely critical for manufacturability and field reliability. When And Where To Apply Check and specify solder mask and paste mask clearances after all footprints are finalized, before outputting Gerbers or ODB++ files, especially for fine-pitch ICs, BGAs, dense passives, and any part with nonstandard pad or pitch. Visualizing solder and paste mask in ORCAD X

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